Monday, September 1, 2008

My New Workbench

Well, Labor Day is here, but I am stuck at the house again. The wife got called away to work today so I won't be able to sneak out for some flying. This weekend, however, was quite fruitful as I finally took the time to build a new and much needed workbench! Below are a few pictures of it, as well as my work area for you all to enjoy.


For the last 7 years in this house, my workbench has consisted of two 55 gallon drums with a folded up 2' x 6' table on top with a 32" x 80" luan door on top of that! It provided a nice workspace for building, but looked quite "Mickey Mouse"! LOL

With the impending delivery of my new PhlatPrinter (from www.PhlatBoyz.com) CNC machine, I really needed that table to put the CNC machine and my computer on, so I decided that it was finally time to get that "real" workbench built!

The whole thing cost me only $40 to build and I was able to recess in the door that I already had. I designed it to fit nicely with the pegboard that I already installed on the walls to hold all of my junk. If you've been in search of a nice and flat building surface to construct your planes on, consider getting a luan door like the one that I use. It is cheap (only $18) and provides the flattest surface for the least amount of dough. You may also be able to see the piece of tempered glass that I have on the bench. I have it taped off with black duct tape around the edges because the piece that I have has sharp edges and the tape helps to keep the cut fongers at bay. I have been building on glass for years because it protect your bench from glue build up and when you do get glue all over it, you can just take a razor and scrape it all off and it's like new again.

The lighting in this corner of my garage is quite scarce, so I went in search of some good, cheap lighting to make this space more usable. I ended up getting a garage-style drop light from the local Dollar General store for only $4. It's all plastic and really not what I would consider a good drop light for garage use, but I removed the cage over the light and installed a 100 watt florescent bulb and hung the light directly over the bench. Now light is no problem and the bulb doesn't build up very much heat at all, not to mention energy usage! My wife and I have been working really hard to make our home more "green" with exclusive use of the florescent bulbs as well as recycling everything we can. The use of these bulbs, which I'd like to note are dropping in price nicely, have helped us to drop our electric bill by $50 to $75 per month! Furthermore, the incandescent bulbs that we used to use were going out every 3 - 6 months (power surges??) and I'm happy to report that I have not had to replace a single florescent bulb in the last 16 months since we changed to these!

In one of the pictures, you can see my table o' power tools. I don't use them on this table, though. I have a WorkMate table and when I need one of my tools, I pick it up from the table and put it on the WorkMate for use. When I'm done, I put it back on the table and grab the next tool. I am really thinking of getting another workmate so that I can use two tools at a time!

Anyway, I hope you've enjoy a little glimpse into my building world. I have been trying to post at least once a week to this blog, but with the PhlatPrinter Premium kit to arrive this week, I will be spending alot of time in this area with many posts and pics in this blog to cover the entire build process!

Stay Tuned!

1 comment:

Mark & Trish :) said...

Looking great Mike! Wish my shop looked that nice. BTW the X-20 looks awesome...